DECK RAILING SYSTEMS: FINELINE & TRADE; BALL ASSEMBLY INSTRUCTIONS

Choose STAINLESS CABLE & RAILING™ for all your fittings and cablerail assemblies!

SIMPLE, STRONG

Just follow these simple steps:

1. Use either PROFESSIONAL SWAGING SERVICE or HAND SWAGING.
   
   
2. Determine the correct assembly length you need. Measure overall length from the outside your first terminal post (End Post), to the outside your last terminal post (End Post). Measure your cable runs twice to ensure accuracy. Use the WORKSHEETS and read MEASURING TIPS for assistance.
   
   NOTE:
   
   Continuous cable runs around 2 corners(45-90 degrees)OK up to 70' Order 7x7 STAINLESS CABLE
   
   Continuous cable runs(0-45 degrees)OK up to 70' Order 1x19 STAINLESS CABLE
   
   
3. Determine the correct number of assemblies you need:
   
   36"(92cm) Posts require 11 assemblies. 42"(107cm) Posts require 13 assemblies. Recommended wire rope spacing is 3"(76mm)starting from the bottom of your post.
   
   Check your local building codes to determine frame requirements. Generally 36"(92cm) height is common in residential applications and 42"(107cm) height in commercial applications.
   
   
4. Order online or call 1-888-686-7245(RAIL) for ordering assistance. All components sold separately. Most orders shipped within 48 hours.
   
   
5. Measure, mark, and drill holes in posts every 3"(76mm) starting from the bottom.
   
   NOTE: If you are ordering our CableView Railing™, all posts come predrilled! Post hole diameter is governed by the swaging method used.
   
   Use steps 6-8 for the FineLine™ BALL ASSEMBLY that is PROFESSIONALY SWAGED.
   
   Use steps 9-17 for the FineLine™ BALL ASSEMBLY that is HAND SWAGED.
   
   
6. Drilling instructions for PROFESSIONALY SWAGED assemblies : 1.TERMINAL POST # 1 Drill 3/8"(9mm)through post. 2.INTERMEDIATE POSTS Drill 3/8" (9mm) through all. 3.TERMINAL POST # 2 Drill 3/8"(9mm) through post. Repeat for each cable.
   
   
7. Determine which end of your cable run you want to position the FineLine™ BALL TURNBUCKLE. The turnbuckle will be in the railing section between TERMINAL POST #1 and the first INTERMEDIATE POST. Push FineLine™ BALL TURNBUCKLE shaft through the 3/8"(9mm) hole on TERMINAL POST #1. Apply Locktight™ to the threads and screw on the ball which will rest on the outside face of the post. Screw the FineLine™ BALL TURNBUCKLE body onto the shaft only two turns which are just enough to engage the threads. One end of the cable will have the turnbuckle body pre-attached and the other end will have the SWAGE BALL END attached.
   
   
8. Unscrew the ball from the SWAGE BALL END and lace the body through all INTERMEDIATE POSTS. Apply Locktight TM to the threads once the body is laced through TERMINAL POST # 2 and reinstall the ball. Your cable run should be fairly taught. Repeat for each cable. Go to step 17
   
   
9. Drilling instructions for HAND SWAGED assemblies : 1.TERMINAL POST # 1 Drill 3/8"(9mm) through post. 2.INTERMEDIATE POSTS Drill 1/4" (6mm) through all. 3.TERMINAL POST # 2 Drill 3/8"(9mm) through post. Repeat for each cable.
   
   
10. If cable is uncut and on a bulk spool, cut appropriately sized lengths using CABLE CUTTERS to make it easier to handle. Be careful not to cut the cable too short. A second cut is often necessary with minimal waste to fine tune your cut exactly.
    
    
11. Determine which end of your cable run you want to position the FineLine™ BALL TURNBUCKLE. The Turnbuckle will be in the railing section between TERMINAL POST #1 and the first INTERMEDIATE POST. Push FineLine™ BALL TURNBUCKLE shaft through the 3/8"(9mm) hole on TERMINAL POST #1. Apply Locktight™ to the threads and screw on the ball which will rest on the outside face of the post.
    
    
12. Swaging Instructions: Insert one end of the cable into SWAGED BALL END body until the cable bottoms out. Using a Sharpie, mark the cable to provide a visual reference that the cable is fully seated down inside the SWAGED BALL END body and does not slip out. Use only the CABLE CRIMPER with the custom hexagonal die. Position the tool at a right angle to the fitting and 1/8" from the end. Turn the knob to close the chamber and close the handle consecutive times until the two die halves nearly touch. Release the pressure by turning the knob. Reposition the tool 1/4" farther and repeat. A total of 3 swages are necessary.
    
    
13. Push the swaged SWAGED BALL END body through the 3/8"(9mm) hole on the TERMINAL POST # 2 and apply Locktight™ to the threads. Screw on the ball.
    
    NOTE Optional: Tap in HOLE PROTECTOR SLEEVES into each drilled hole until flush. HOLE PROTECTOR SLEEVES prevent the cable from cutting into the wood wherever the cable enters the hole at an angle. Install before lacing your cable through the INTERMEDIATE POSTS.
    
    
14. Starting with the last TERMINAL POST # 2 and working your way back to the turnbuckle end, lace the cut cable end through all INTERMEDIATE posts.
    
    
15. IMPORTANT: To determine where to cut the cable, use the following steps: Screw the turnbuckle body onto the shaft which is protruding out of TERMINAL POST #1 only 2 turns which are just enough to engage the threads. Do not unlace cable from INTERMEDIATE POSTS! While applying moderate tension on the cable with your hand, line up the cable outside and next to the turnbuckle body and mark with a Sharpie the exact spot on the cable where the cable will enter the turnbuckle. Make sure that everything is in their correct positions and the cable is taught and not hanging up at the SWAGE BALL END. From your mark, now increase cable length by 2 3/8". This is where you will make your cut using the CABLE CUTTERS. Double check everything to confirm you are cutting the cable correctly!
    
    
16. Unscrew the turnbuckle body from the shaft and slide the turnbuckle body onto the cable facing the correct direction. Then push the nylon O-ring onto the cable. Next, slide the swaging sleeve on to the cable leaving 1/8" of exposed cable from the end of the swaging sleeve. Swage the swaging sleeve a total of 3 times evenly spaced.
    
    
17. Apply a small amount of lubricant to the threads and tighten the turnbuckle with a wrench until cable is taught. About 250 lbs. of tension is desirable. Use Vice-Grips and a piece of leather to protect the cable and to keep it from spinning. Start tightening the middle cable run first then tighten above and below this middle cable in an alternating sequence until all the wires have been tightened. Most codes require that a 4" sphere must not be able to pass between the cables. Check with your local codes to ensure compliance.

Need Assistance? Call 1-888-686-7245(RAIL) Stainless Cable & Railing offers complete metal deck cable railing using wood posts, aluminum posts, stainless steel posts, and steel posts. Favorite among contractors are the stainless steel posts for remodels and new house construction. Competitor aluminum posts are not as strong as Stain less Cable & Railing aluminum posts. We added supplemental webbing internally within each terminal end post to avoid the sideways deflection. The general contractor can relax knowing their posts are the best in the industry and are designed specifically for deck railing applications. Stainless Cable Railing systems start as low as $20 a l/f and are an excellent option to glass railing systems. Unlike glass railing systems cable railing systems require no upkeep. See our videos on cable deck railing at Youtube.com or check out our deck railing designs.